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Materials (Basel, Switzerland) Jun 2024Sulfuric acid anodizing assisted by a hydrothermal sealing with inhibitors [Ce-Mo] was used to prevent pitting corrosion on spray-deposited hypereutectic Al-Si alloy...
Sulfuric acid anodizing assisted by a hydrothermal sealing with inhibitors [Ce-Mo] was used to prevent pitting corrosion on spray-deposited hypereutectic Al-Si alloy (A390). An investigation concerning the evaluation of pitting corrosion resistance on the anodic oxide thin film with ions incorporated was carried out in NaCl solution using electrochemical measurements (i.e., potentiodynamic polarization and electrochemical impedance spectroscopy, EIS). The influence of Si phase morphology and size on the growth mechanism of an anodic oxide film was characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results were then compared with those for its equivalent IM390 alloy (Al-17Si-4.5Cu-0.6Mg) produced through a conventional process ingot metallurgy, IM. The electrochemical findings indicate that sulfuric acid anodizing followed by a simple hot water sealing treatment was ineffective. In this manner, an intense attack was localized by pitting corrosion that occurred on the anodic oxide film in less than three days, as denoted by characteristic changes in the EIS spectra at the lowest frequencies. Improved results were achieved for Ce-Mo surface modification, which can provide better corrosion resistance on the aluminum alloys because no signs of pits were observed during the corrosion testing.
PubMed: 38930413
DOI: 10.3390/ma17123044 -
Materials (Basel, Switzerland) Jun 2024MCrAlY (M = Ni and/or Co) metallic coatings are essential for the protection of hot-end components against thermal and corrosion damage. Increasing the Al content is...
MCrAlY (M = Ni and/or Co) metallic coatings are essential for the protection of hot-end components against thermal and corrosion damage. Increasing the Al content is considered a feasible solution to improve the high-temperature performance of MCrAlY coatings. In this paper, the effects of high Al contents (12-20 wt.%) on the phase constituents and cast microstructures in MCrAlY alloys were studied by high-energy X-ray diffraction and electron microscopy techniques combined with phase equilibria calculations. High Al content improved the stability of β, σ, and α phases. Meanwhile, an evolution of the cast microstructure morphology from a dendrite structure to an equiaxed grain structure was observed. The thermal properties were analyzed, which were closely related to the phase constituents and solid-to-solid phase transitions at evaluated temperatures. This work is instructive for developing high-Al-content MCrAlY coatings for next-generation thermal barrier applications.
PubMed: 38930394
DOI: 10.3390/ma17123025 -
Materials (Basel, Switzerland) Jun 2024This paper presents the results of an experimental modal analysis of a beam covered by polymer materials used as a passive vibration isolation. The main aim of this...
This paper presents the results of an experimental modal analysis of a beam covered by polymer materials used as a passive vibration isolation. The main aim of this study was to determine the damping properties of selected viscoelastic materials. In order to check the damping properties of tested materials, an experimental modal analysis, with the use of an electrodynamic vibration system, was performed. In this study, four kinds of specimens were considered. In the first step of the work, the beam made out of aluminum alloy was investigated. Afterwards, a cantilever beam was covered with a layer of bitumen-based material acting as a damper. This method is commonly known as a free layer damping treatment (FLD). In order to increase the damping capabilities, the previous configuration was improved by fixing a thin aluminum layer directly to the viscoelastic core. Such a treatment is called constrained layer damping (CLD). Subsequently, another polymer (butyl rubber) in the CLD configuration was tested for its damping properties. As a result of the performed experimental modal analysis, the frequencies of resonant vibrations and their corresponding amplitudes were obtained. The experimental results were used to quantitatively evaluate the damping properties of tested materials.
PubMed: 38930389
DOI: 10.3390/ma17123021 -
Materials (Basel, Switzerland) Jun 2024The continuous industrial development that occurs worldwide generates the need to develop new materials with increasingly higher functional properties. This need also...
The continuous industrial development that occurs worldwide generates the need to develop new materials with increasingly higher functional properties. This need also applies to the basic material for electricity purposes, which is copper. In this article, we carry out studies on the influence of various alloying elements such as Mg, In, Si, Nb, Hf, Sb, Ni, Al, Fe, Zr, Cr, Zn, P, Ag, Sc, Pb, Sn, Co, Ti, Mn, Te and Bi on the electrical and mechanical properties of ETP-grade copper. The research involves producing copper alloys using the gravity die casting method with alloy additions of 0.1 wt.%, 0.3 wt.% and 0.5 wt.%. All resulting materials are cold-worked to produce wires, which are subsequently homogenized and annealed. The materials produced in this manner undergo testing to determine their specific electrical conductivity, tensile strength, yield strength, elongation and Vickers hardness (HV10 scale).
PubMed: 38930388
DOI: 10.3390/ma17123020 -
Materials (Basel, Switzerland) Jun 2024The coupled level set and volume of fluid (CLSVOF) method is proposed to simulate the material distribution and physical properties during dissimilar aluminum/magnesium...
The coupled level set and volume of fluid (CLSVOF) method is proposed to simulate the material distribution and physical properties during dissimilar aluminum/magnesium friction stir welding (FSW) process more accurately. Combined with a computational fluid dynamics model, the FSW process is numerically simulated and the heat transfer and material flow are analyzed. The results show that heat transfer and material flow have great influence on the Al/Mg bonding. In order to verify the accuracy of the model, the calculated results based on different methods are compared with the experimental results, and the Al/Mg interface simulated by the CLSVOF method is in better agreement with the experimental results. Finally, the material distribution and interface evolution near the tool at different times were studied based on the CLSVOF method.
PubMed: 38930383
DOI: 10.3390/ma17123014 -
Materials (Basel, Switzerland) Jun 2024The deformation behaviors of CoCrFeNiHf eutectic high-entropy alloy (EHEA) under high strain rates have been investigated at both room temperature (RT, 298 K) and liquid...
The deformation behaviors of CoCrFeNiHf eutectic high-entropy alloy (EHEA) under high strain rates have been investigated at both room temperature (RT, 298 K) and liquid nitrogen temperature (LNT, 77 K). The current CoCrFeNiHf EHEA exhibits a high yield strength of 740 MPa along with a high fracture strain of 35% under quasi-static loading. A remarkable positive strain rate effect can be observed, and its yield strength increased to 1060 MPa when the strain rate increased to 3000/s. Decreasing temperature will further enhance the yield strength significantly. The yield strength of this alloy at a strain rate of 3000/s increases to 1240 MPa under the LNT condition. Moreover, the current EHEA exhibits a notable increased strain-hardening ability with either an increasing strain rate or a decreasing temperature. Transmission electron microscopy (TEM) characterization uncovered that the dynamic plastic deformation of this EHEA at RT is dominated by dislocation slip. However, under severe conditions of high strain rate in conjunction with LNT, dislocation dissociation is promoted, resulting in a higher density of nanoscale deformation twins, stacking faults (SFs) as well as immobile Lomer-Cottrell (L-C) dislocation locks. These deformation twins, SFs and immobile dislocation locks function effectively as dislocation barriers, contributing notably to the elevated strain-hardening rate observed during dynamic deformation at LNT.
PubMed: 38930364
DOI: 10.3390/ma17122995 -
Materials (Basel, Switzerland) Jun 2024TiZrTaAg alloy is a remarkable material with exceptional properties, making it a unique choice among various industrial applications. In the present study, two types of...
TiZrTaAg alloy is a remarkable material with exceptional properties, making it a unique choice among various industrial applications. In the present study, two types of bioactive coatings using MAPLE were obtained on a TiZrTaAg substrate. The base coating consisted in a mixture of chitosan and bioglass in which zinc oxide and graphene oxide were added. The samples were characterized in-depth through a varied choice of methods to provide a more complete picture of the two types of bioactive coating. The analysis included Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), ellipsometry, and micro-Raman. The Vickers hardness test was used to determine the hardness of the films and the penetration depth. Film adhesion forces were determined using atomic force microscopy (AFM). The corrosion rate was highlighted by polarization curves and by using electrochemical impedance spectroscopy (EIS). The performed tests revealed that the composite coatings improve the properties of the TiZrTaAg alloy, making them feasible for future use as scaffold materials or in implantology.
PubMed: 38930358
DOI: 10.3390/ma17122989 -
Materials (Basel, Switzerland) Jun 2024As the reliability and lifespan requirements of modern equipment continues to escalate, the problems with very high cycle fatigue (VHCF) has obtained increasingly... (Review)
Review
As the reliability and lifespan requirements of modern equipment continues to escalate, the problems with very high cycle fatigue (VHCF) has obtained increasingly widespread attention, becoming a hot topic in fatigue research. Titanium alloys, which are the most extensively used metal materials in the modern aerospace industry, are particularly prone to VHCF issues. The present study systematically reviewed and summarized the latest (since 2010) developments in VHCF research on titanium alloy, with special focus on the (i) experimental methods, (ii) macroscopic and microscopic characteristics of the fatigue fractures, and (iii) construction of fatigue fracture models. More specifically, the review addresses the technological approaches that were used, mechanisms of fatigue crack initiation, features of the S-N curves and Goodman diagrams, and impact of various factors (such as processing, temperature, and corrosion). In addition, it elucidates the damage mechanisms, evolution, and modeling of VHCF in titanium alloys, thereby improving the understanding of VHCF patterns in titanium alloys and highlighting the current challenges in VHCF research.
PubMed: 38930356
DOI: 10.3390/ma17122987 -
Materials (Basel, Switzerland) Jun 2024Low-temperature additive manufacturing of magnesium (Mg) alloy implants is considered a promising technique for biomedical applications due to Mg's inherent...
Low-temperature additive manufacturing of magnesium (Mg) alloy implants is considered a promising technique for biomedical applications due to Mg's inherent biocompatibility and 3D printing's capability for patient-specific design. This study explores the influence of powder volume content, size, and morphology on the mechanical properties and viscosity of polylactic acid (PLA) matrix composite filaments containing in-house-produced magnesium-calcium (Mg-Ca) particles, with a focus on their application towards low-temperature additive manufacturing. We investigated the effects of varying the Mg-Ca particle content in a PLA matrix, revealing a direct correlation between volume content and bending strength. Particle size analysis demonstrated that smaller particles (D50: 57 μm) achieved a bending strength of 63.7 MPa, whereas larger particles (D50: 105 μm) exhibited 49.6 MPa at 20 vol.%. Morphologically, the filament containing spherical particles at 20 vol.% showed a bending strength that was 11.5 MPa higher than that of the filament with irregular particles. These findings highlight the critical role of particle content, size, and shape in determining the mechanical and rheological properties of Mg-Ca/PLA composite filaments for use in material extrusion additive manufacturing.
PubMed: 38930352
DOI: 10.3390/ma17122983 -
Materials (Basel, Switzerland) Jun 2024Aluminum (Al) and its alloys are widely used in various fields due to their excellent physical properties. Although many efforts have been made to fabricate an Al-based...
Aluminum (Al) and its alloys are widely used in various fields due to their excellent physical properties. Although many efforts have been made to fabricate an Al-based composite, they usually results in a significant decrease in electrical conductivity. Herein, a special layer-structured Al/graphene (Gr)/Al composite was successfully designed and fabricated through a facile method using the ultrasonic spraying of graphene powder with alumina removal and a subsequent vacuum hot-pressing process. The as-obtained Al/Gr/Al composite presents a significantly enhanced electrical conductivity of 66% IACS, which is much higher than that of other reported Al-based composites, while it still maintains similar mechanical properties. This work provides a new strategy for the development of highly conductive Al-based composites, which would be very useful and important for practical applications.
PubMed: 38930348
DOI: 10.3390/ma17122979