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Polymers Jun 2024The semiconductor-sensitized thermal cell (STC) is a new thermoelectric conversion technology. The development of nonliquid electrolytes is the top priority for the...
The semiconductor-sensitized thermal cell (STC) is a new thermoelectric conversion technology. The development of nonliquid electrolytes is the top priority for the practical application of the STC. In this study, a novel gel polymer electrolyte (PH-based GPE) composed of poly(vinylidenefluoride--hexafluoropropylene) (PH), 1-Methyl-2-pyrrolidone (NMP), and Cu ions was synthesized and applied to the STC system. The PH-based GPE synthesized at 45 °C showed higher open-circuit voltage (-0.3 V), short-circuit current density (59 μA cm) and diffusion coefficient (7.82 × 10 m s), indicating that a well-balanced structure among the NMP molecules was formed to generate a high-efficiency conduction path of the Cu ions. Moreover, the ion diffusion lengths decreased with decreasing content rates of NMP for the PH-based GPEs, indicating that the NMP plays an important role in the diffusion of Cu ions. Furthermore, the activation energy was calculated to be 107 kJ mol, and that was smaller compared to 150 kJ mol for the poly(ethylene glycol)-based liquid electrolyte. These results play an important reference role in the development of electrolytes for STC systems. At the same time, they also provide a new avenue and reference indicator for the synthesis of high-performance and safe GPEs.
PubMed: 38932082
DOI: 10.3390/polym16121732 -
Polymers Jun 2024In this study, titanium nitride (TiN) was selected as an additive to a high-density polyethylene (HDPE) matrix material, and four different nanocomposites were created...
Optimization Course of Titanium Nitride Nanofiller Loading in High-Density Polyethylene: Interpretation of Reinforcement Effects and Performance in Material Extrusion 3D Printing.
In this study, titanium nitride (TiN) was selected as an additive to a high-density polyethylene (HDPE) matrix material, and four different nanocomposites were created with TiN loadings of 2.0-8.0 wt. % and a 2 wt. % increase step between them. The mixtures were made, followed by the fabrication of the respective filaments (through a thermomechanical extrusion process) and 3D-printed specimens (using the material extrusion (MEX) technique). The manufactured specimens were subjected to mechanical, thermal, rheological, structural, and morphological testing. Their results were compared with those obtained after conducting the same assessments on unfilled HDPE samples, which were used as the control samples. The mechanical response of the samples improved when correlated with that of the unfilled HDPE. The tensile strength improved by 24.3%, and the flexural strength improved by 26.5% (composite with 6.0 wt. % TiN content). The dimensional deviation and porosity of the samples were assessed with micro-computed tomography and indicated great results for porosity improvement, achieved with 6.0 wt. % TiN content in the composite. TiN has proven to be an effective filler for HDPE polymers, enabling the manufacture of parts with improved mechanical properties and quality.
PubMed: 38932052
DOI: 10.3390/polym16121702 -
Polymers Jun 2024The impact resistance of layered polymer structures using polyvinyl butyral (PVB) in combination with Kevlar fabric and ultra-high molecular weight polyethylene (UHMWPE)...
The impact resistance of layered polymer structures using polyvinyl butyral (PVB) in combination with Kevlar fabric and ultra-high molecular weight polyethylene (UHMWPE) were fabricated and tested. Methods of wet impregnation and hot-press impregnation and consolidation of fabric with PVB and UHMWPE were used to manufacture multilayer constructs. All sandwich constructs were fixed to the surface of ballistic clay and subject to a free drop-weight test with a conical impactor having a small contact area. All tests were made at the same impact energy of 9.3 J and velocity of 2.85 m/s. The change in the resistance force was recorded using a piezoelectric force sensor at the time intervals of 40 μs. Using experimental force-time history, the change in the impactor's velocity, the depth of impactor penetration, the energy transformation at various stages of impactor interaction with the sample, and other parameters were obtained. Three indicators were considered as the main criteria for the effectiveness of a sample's resistance to impact: (1) minimum deformation, bulging, of the panel backside at the moment of impact, (2) minimum absorption of impact energy per areal density, and (3) minimal or, better yet, no destruction of structural integrity. Under the tested conditions, the rigid Kevlar-PVB-Kevlar sandwich at the frontside and relatively soft but flexible UHMWPE-Kevlar-UHMWPE layers in the middle helped to localize and absorb impact energy, while the backside Kevlar-PVB-Kevlar sandwich minimized local bulging providing the best overall performance. The front layer damage area was very shallow and less than two impactor tip diameters. The backside bulging was also less than in any other tested configurations.
PubMed: 38932043
DOI: 10.3390/polym16121693 -
Polymers Jun 2024Polyethylene terephthalate (PET) foams have the characteristics of being lightweight and high strength, as well as offering good heat resistance, minimal water...
Polyethylene terephthalate (PET) foams have the characteristics of being lightweight and high strength, as well as offering good heat resistance, minimal water absorption, etc., and they have been widely used in the wind power field. In addition, they are being promisingly applied in automotive, rail, marine, construction, and other related fields. Therefore, the flame retardancy(FR) of PET foams is an issue that requires investigation. The addition of flame retardants would affect the chain extension reaction, viscoelasticity, and foamability of PET. In this study, zinc diethyl hypophosphite (ZDP) and decabromodiphenylethane (DBDPE) were used to form a synergistic FR system, in which ZDP is an acid source and DBDPE is a gas source, and both of them synergistically produced an expanded carbon layer to improve the flame retardancy of PET foams. The ratio of ZDP and DBDPE is crucial for the carbon yield and the expansion and thermal stability of the char layers. At the ZDP/DBDPE ratios of 9/3 and 7/5, the thickness of the char layers is about 3-4 mm, the limiting oxygen index (LOI) values of FR modified PET are 32.7% and 33.6%, respectively, and the vertical combustion tests both reached the V-0 level. As for the extruded phosphorous/bromine synergism FR PET foams, ZDP/DBDPE ratios of 3:1 and 2:1 were applied. As a result, the vertical combustion grade of foamed specimens could still reach V-0 grade, and the LOI values are all over 27%, reaching the refractory grade.
PubMed: 38932040
DOI: 10.3390/polym16121690 -
Polymers Jun 2024Ultra-high molecular weight polyethylenes (UHMWPEs) are significant engineering plastics for their unique properties, such as high impact resistance, abrasion... (Review)
Review
Ultra-high molecular weight polyethylenes (UHMWPEs) are significant engineering plastics for their unique properties, such as high impact resistance, abrasion resistance, weatherability, lubricity, and chemical resistance. Consequently, developing a suitable catalyst is vital in facilitating the preparation of UHMWPE. The late transition metal catalysts have emerged as effective catalysts in producing UHMWPE due to their availability, enhanced tolerance to heteroatom groups, active polymerization characteristics, and good copolymerization ability with polar monomers. In this review, we mainly focus on the late transition metal catalysts, summarizing advancements in their application over the past decade. Four key metals (Ni, Pd, Fe, Co) for generating linear or branched UHMWPE will be primarily explored in this manuscript.
PubMed: 38932038
DOI: 10.3390/polym16121688 -
Polymers Jun 2024The direct copolymerization of ethylene with polar monomers to produce functional polyolefins continues to be highly appealing due to its simple operation process and... (Review)
Review
The direct copolymerization of ethylene with polar monomers to produce functional polyolefins continues to be highly appealing due to its simple operation process and controllable product microstructure. Low-cost nickel catalysts have been extensively utilized in academia for the synthesis of polar polyethylenes. However, the development of high-temperature copolymerization catalysts suitable for industrial production conditions remains a significant challenge. Classified by the resultant copolymers, this review provides a comprehensive summary of the research progress in nickel complex catalyzed ethylene-polar monomer copolymerization at elevated temperatures in the past five years. The polymerization results of ethylene-methyl acrylate copolymers, ethylene--butyl acrylate copolymers, ethylene-other fundamental polar monomer copolymers, and ethylene-special polar monomer copolymers are thoroughly summarized. The involved nickel catalysts include the phosphine-phenolate type, bisphosphine-monoxide type, phosphine-carbonyl type, phosphine-benzenamine type, and the phosphine-enolate type. The effective modulation of catalytic activity, molecular weight, molecular weight distribution, melting point, and polar monomer incorporation ratio by these catalysts is concluded and discussed. It reveals that the optimization of the catalyst system is mainly achieved through the methods of catalyst structure rational design, extra additive introduction, and single-site catalyst heterogenization. As a result, some outstanding catalysts are capable of producing polar polyethylenes that closely resemble commercial products. To achieve industrialization, it is essential to further emphasize the fundamental science of high-temperature copolymerization systems and the application performance of resultant polar polyethylenes.
PubMed: 38932025
DOI: 10.3390/polym16121676 -
Polymers Jun 2024This study examines the applicability of an unknown composition waste plastic bag sample as bitumen modifier. The waste components were initially characterized to...
This study examines the applicability of an unknown composition waste plastic bag sample as bitumen modifier. The waste components were initially characterized to identify the type of plastics and the level of impurity. Asphalt binder performance was examined for rutting, thermal, and age resistance. The results revealed that the waste plastic bags, predominantly consisted of Low-Density Polyethylene (LDPE) and Linear Low-Density Polyethylene (LLDPE) and contained 6.1% impurities. The binder tests indicated that the waste plastic bags enhanced the rutting resistance of bitumen by one grade, with its modification more similar to LLDPE, rather than LDPE. The thermal degradation and aging properties of the modified binders demonstrated that the bitumen modified by the waste plastic bags exhibited slightly lower resistance to temperature and aging compared to virgin LDPE and LLDPE. This was attributed to the impurities contained in the waste plastic. In conclusion, the analyzed waste plastic bags proved to be suitable for use in binder modification, presenting a viable alternative to virgin LLDPE.
PubMed: 38932018
DOI: 10.3390/polym16121669 -
Polymers Jun 2024This research studies natural rubber (NR) composite blends prepared with recycled polyethylene (PE), polyurethane waste (PU), silica (SiO), and aluminum trihydroxide...
Effects of Recycled Polyethylene on Natural Rubber Composite Blends Filled with Aluminum Trihydroxide and Polyurethane Waste: Mechanical and Dynamic Mechanical Properties, Flammability.
This research studies natural rubber (NR) composite blends prepared with recycled polyethylene (PE), polyurethane waste (PU), silica (SiO), and aluminum trihydroxide (ATH) under the proper mixing conditions using an internal mixer and a two-roll mill. The mechanical, impact, dynamic mechanical, and thermal properties, together with flammability, were investigated. NR/PU composites filled with a specific SiO/ATH concentration resulted in excellent flame-retardant properties without using PE. Adding PE causes poor flammability, while using PU and SiO prevents flame extensibility of the composites. In addition, SiO and ATH synergistically improved both mechanical and dynamical mechanical properties. This is attributed to the reinforcement of SiO particles inside the matrix, whereas the ATH releases water as a flame retardant. The V-0 composites tested with UL-94 showed acceptable heat resistance, strength, and durability, making them suitable for interior and exterior applications in buildings without the lightweight requirement.
PubMed: 38932009
DOI: 10.3390/polym16121657 -
Polymers Jun 2024The physical properties as well as thermal and electrical stability of copper particles can be improved by surface protection, which mainly depends on the coating...
The physical properties as well as thermal and electrical stability of copper particles can be improved by surface protection, which mainly depends on the coating material. Our study was, therefore, focused on the rheological, thermal, mechanical and electrical characterization of polymer composites by comparing uncoated (Cu), silver-coated (Cu@Ag) and silica-coated (Cu@Si) copper flakes in low-density polyethylene at various volume concentrations (up to 40%). Interactions among particles were investigated by rheological properties, as these indicate network formation (geometrical entanglement), which is important for mechanical reinforcement as well as establishing an electric pathway (electrical percolation). The results showed that geometrical and electrical percolation were the same for Cu and Cu@Si, ~15%, while, surprisingly, Cu@Ag exhibited much lower percolation, ~7.5%, indicating the fusion of the Ag coating material, which also decreased crystal growth (degree of crystallinity). Furthermore, the magnitude of the rheological and mechanical response remained the same for all investigated materials, indicating that the coating materials do not provide any load transfer capabilities. However, they profoundly affect electron transfer, in that, Cu@Ag exhibited superior conductivity (74.4 S/m) compared to Cu (1.7 × 10 S/m) and Cu@Si (1.5 × 10 S/m). The results obtained are important for the design of advanced polymer composites for various applications, particularly in electronics where enhanced electrical conductivity is desired.
PubMed: 38931970
DOI: 10.3390/polym16121620 -
Polymers Jun 2024Polymer biocompositions of poly(3-hydroxybutyrate) (P3HB) and linear polyurethanes (PU) with aromatic rings were produced by melt-blending at different P3HB/PU weight...
Polymer biocompositions of poly(3-hydroxybutyrate) (P3HB) and linear polyurethanes (PU) with aromatic rings were produced by melt-blending at different P3HB/PU weight ratios (100/0, 95/5, 90/10, and 85/15). Polyurethanes have been prepared with 4,4'-diphenylmethane diisocyanate and polyethylene glycols with molar masses of 400 g/mol (PU400), 1000g/mol (PU1000), and 1500 g/mol (PU1500). The compatibility and morphology of the obtained polymer blends were determined by infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and differential scanning calorimetry (DSC). The effect of the polyurethane content in the biocompositions on their thermal stability and mechanical properties was investigated and compared with those of the native P3HB. It was shown that increasing the PU content in P3HB-PU compositions to 10 wt.% leads to an improvement in the mentioned properties. The obtained results demonstrated that the thermal stability and mechanical properties of P3HB were improved, particularly in terms of increasing the degradation temperature, reducing hardness, and increasing impact strength. The best thermal and mechanical properties were shown by the P3HB-PU polymer compositions containing 10 wt.% of polyurethane modifiers, especially PU1000, which was also confirmed by the morphology analysis of these biocompositions. The presence of polyurethanes in the resulting polymer biocomposites decreases their glass transition temperatures, i.e., makes the materials more flexible. The resulting polymer biocompositions have suitable mechanical properties and thermal properties within the processing conditions for the predicted application as biodegradable, short-lived products for agriculture.
PubMed: 38931968
DOI: 10.3390/polym16121618