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Materials (Basel, Switzerland) Jun 2024As the reliability and lifespan requirements of modern equipment continues to escalate, the problems with very high cycle fatigue (VHCF) has obtained increasingly... (Review)
Review
As the reliability and lifespan requirements of modern equipment continues to escalate, the problems with very high cycle fatigue (VHCF) has obtained increasingly widespread attention, becoming a hot topic in fatigue research. Titanium alloys, which are the most extensively used metal materials in the modern aerospace industry, are particularly prone to VHCF issues. The present study systematically reviewed and summarized the latest (since 2010) developments in VHCF research on titanium alloy, with special focus on the (i) experimental methods, (ii) macroscopic and microscopic characteristics of the fatigue fractures, and (iii) construction of fatigue fracture models. More specifically, the review addresses the technological approaches that were used, mechanisms of fatigue crack initiation, features of the S-N curves and Goodman diagrams, and impact of various factors (such as processing, temperature, and corrosion). In addition, it elucidates the damage mechanisms, evolution, and modeling of VHCF in titanium alloys, thereby improving the understanding of VHCF patterns in titanium alloys and highlighting the current challenges in VHCF research.
PubMed: 38930356
DOI: 10.3390/ma17122987 -
Materials (Basel, Switzerland) Jun 2024Low-temperature additive manufacturing of magnesium (Mg) alloy implants is considered a promising technique for biomedical applications due to Mg's inherent...
Low-temperature additive manufacturing of magnesium (Mg) alloy implants is considered a promising technique for biomedical applications due to Mg's inherent biocompatibility and 3D printing's capability for patient-specific design. This study explores the influence of powder volume content, size, and morphology on the mechanical properties and viscosity of polylactic acid (PLA) matrix composite filaments containing in-house-produced magnesium-calcium (Mg-Ca) particles, with a focus on their application towards low-temperature additive manufacturing. We investigated the effects of varying the Mg-Ca particle content in a PLA matrix, revealing a direct correlation between volume content and bending strength. Particle size analysis demonstrated that smaller particles (D50: 57 μm) achieved a bending strength of 63.7 MPa, whereas larger particles (D50: 105 μm) exhibited 49.6 MPa at 20 vol.%. Morphologically, the filament containing spherical particles at 20 vol.% showed a bending strength that was 11.5 MPa higher than that of the filament with irregular particles. These findings highlight the critical role of particle content, size, and shape in determining the mechanical and rheological properties of Mg-Ca/PLA composite filaments for use in material extrusion additive manufacturing.
PubMed: 38930352
DOI: 10.3390/ma17122983 -
Materials (Basel, Switzerland) Jun 2024Aluminum (Al) and its alloys are widely used in various fields due to their excellent physical properties. Although many efforts have been made to fabricate an Al-based...
Aluminum (Al) and its alloys are widely used in various fields due to their excellent physical properties. Although many efforts have been made to fabricate an Al-based composite, they usually results in a significant decrease in electrical conductivity. Herein, a special layer-structured Al/graphene (Gr)/Al composite was successfully designed and fabricated through a facile method using the ultrasonic spraying of graphene powder with alumina removal and a subsequent vacuum hot-pressing process. The as-obtained Al/Gr/Al composite presents a significantly enhanced electrical conductivity of 66% IACS, which is much higher than that of other reported Al-based composites, while it still maintains similar mechanical properties. This work provides a new strategy for the development of highly conductive Al-based composites, which would be very useful and important for practical applications.
PubMed: 38930348
DOI: 10.3390/ma17122979 -
Materials (Basel, Switzerland) Jun 2024In this study, the ball-on-disk sliding wear and tribocorrosion behavior in the HSO and HCl solution of NiCoCrMoCu alloys with carbon additions of 0.2, 1, 1.5, and 2...
In this study, the ball-on-disk sliding wear and tribocorrosion behavior in the HSO and HCl solution of NiCoCrMoCu alloys with carbon additions of 0.2, 1, 1.5, and 2 wt.% with the AlO ball as a counterpart was investigated systematically. Obvious tribocorrosion antagonistic effects were found after wear in both aqueous solutions. Compared with dry sliding wear conditions, the lubrication effect of the aqueous solution significantly reduces the wear rate of the alloy, and the reduction effect in the HSO aqueous solution was more obvious than that in HCl. The antagonistic effects of the 0.2C and 1C alloys decrease with the load and sliding rate, while those of the 1.5C and 2C alloys increase. The (coefficient of friction) COF and wear rate under different loads and sliding rates were analyzed using the response surface analysis (RSM) method. It was found that the COF mainly showed dependence on the sliding rate, while the wear rate showed dependence on load and sliding speed.
PubMed: 38930340
DOI: 10.3390/ma17122971 -
Materials (Basel, Switzerland) Jun 2024The 2024 aluminum alloy is one of the high-quality lightweight materials. Friction stir welding (FSW) has shown advantages in reducing welding defects and improving...
The 2024 aluminum alloy is one of the high-quality lightweight materials. Friction stir welding (FSW) has shown advantages in reducing welding defects and improving welding quality in 2024 aluminum alloys. Currently, the research regarding FSW joint corrosion performance is mainly about the joint without plastic deformation. However, FSW joints often need to be formed into complex shapes by plastic deformation. The influence of plastic deformation on the corrosion performance of FSW joints is the focus of scientific research. To address this problem, the effect of high-temperature deformation on the mechanical properties and corrosion behavior of 2024 aluminum alloy joints was researched. The exfoliation corrosion test, scanning electron microscopy, energy-dispersive spectroscopy, and transmission electron microscopy were employed to analyze the corrosion mechanism and microstructure. The results show that high-temperature deformation of the weld nugget zone greatly affects the mechanical properties and corrosion behavior of the FSW joint. Compared with the 0% deformation specimen, the hardness and tensile strength of the 20% deformation FSW joint increased by 32% and 21%, respectively. The FSW joint with 20% deformation shows the best mechanical properties and corrosion resistance. The number of precipitated S' phases of the FSW joint increases when the deformation increases to 20%, and the shape of the S' phase is a regular round particle shape. The dislocation density of the FSW joint increases continuously during deformation, which provides a favorable nucleation location for the S' phase.
PubMed: 38930338
DOI: 10.3390/ma17122969 -
Materials (Basel, Switzerland) Jun 2024Oxygen reduction reaction (ORR) and oxygen evolutionc reaction (OER) are important chemical reactions for a rechargeable lithium-oxygen battery (LOB). Recently,...
Oxygen reduction reaction (ORR) and oxygen evolutionc reaction (OER) are important chemical reactions for a rechargeable lithium-oxygen battery (LOB). Recently, high-entropy alloys and oxides have attracted much attention because they showed good electrocatalytic performance for oxygen evolution reaction (OER) and/or oxygen reduction reaction (ORR). In this study, we aimed to synthesize and characterize CoSn(OH) and two types of high-entropy perovskite hydroxides, that is, (CoCuFeMnMg)Sn(OH) (CCFMMSOH) and (CoCuFeMnNi)Sn(OH) (CCFMNSOH). TEM observation and XRD measurements revealed that the high-entropy hydroxides CCFMMSOH and CCFMNSOH had cubic crystals with sides of approximately 150-200 nm and crystal structures similar to those of perovskite-type CSOH. LSV measurement results showed that the high-entropy hydroxides CCFMMSOH and CCFMNSOH showed bifunctional catalytic functions for the ORR and OER. CCFMNSOH showed better catalytic performance than CCFMMSOH.
PubMed: 38930332
DOI: 10.3390/ma17122963 -
Materials (Basel, Switzerland) Jun 2024The effect of Nb alloying on the suppression of austenite grain coarsening behavior during pseudo-carburizing is investigated in high-temperature-carburized SAE4320...
The effect of Nb alloying on the suppression of austenite grain coarsening behavior during pseudo-carburizing is investigated in high-temperature-carburized SAE4320 bearing steel. To explore the role of the Nb element in the pseudo-carburizing process, the morphology, composition, size, and distribution of NbC precipitates were analyzed. The results show that the fine austenite grain observed in Nb micro-alloyed steel is caused by the pinning effect of NbC precipitates, which hinders the coarsening of austenite grains and changes the growth dynamics of austenite grains. After the SAE4320 carburized bearing steel with the addition of 0.45 wt.% Nb element is kept at 1150 °C for 4 h, the PAG size is still below 20 μm, which indicates the Nb element has obvious advantages in limiting PAG growth at high temperatures and shows great potential for the development of high-temperature carburized bearing steel.
PubMed: 38930331
DOI: 10.3390/ma17122962 -
Materials (Basel, Switzerland) Jun 2024High-entropy alloys (HEAs) have garnered significant attention for their exceptional properties, with eutectic high-entropy alloys (EHEAs) emerging as particularly...
High-entropy alloys (HEAs) have garnered significant attention for their exceptional properties, with eutectic high-entropy alloys (EHEAs) emerging as particularly notable due to their incorporation of eutectic structures comprising soft and hard phases. This study investigated the influence of shear strain on the microstructural refinement and mechanical properties of AlCoCrFeNi EHEAs, which were subjected to high-pressure torsion (HPT) at room temperature under a pressure of 6 GPa across 0.5 to 3 turns, compared to the initial material. After HPT treatment, significant grain refinement occurred due to strong shear strain, evidenced by the absence of B2 phase peaks in X-ray diffraction (XRD) analysis. Microhardness increased substantially post-HPT, reaching a saturation point at approximately 575 HV after three turns, significantly higher than that of the original sample. Moreover, the ultimate tensile strength of HPT-treated specimens reached around 1900 MPa after three revolutions, compared to approximately 1100 MPa for the as-cast alloy, with a mixed fracture mode maintained. This investigation underscores the efficacy of HPT in enhancing the mechanical properties of AlCoCrFeNi EHEAs through microstructural refinement induced by shear deformation, offering insights into the design and optimization of advanced HEAs for various engineering applications.
PubMed: 38930322
DOI: 10.3390/ma17122954 -
Materials (Basel, Switzerland) Jun 2024The nickel-based alloy Inconel 600, strengthened by solution treatment, finds extensive application as a heat exchange pipe material in steam generators within nuclear...
The nickel-based alloy Inconel 600, strengthened by solution treatment, finds extensive application as a heat exchange pipe material in steam generators within nuclear power plants, owing to its exceptional resistance to high-temperature corrosion. However, fretting corrosion occurs at the contact points between the pipe and support frame due to gas-liquid flow, leading to wear damage. This study investigates the fretting wear behavior and damage mechanism of the nickel-based alloy Inconel 600 and 304 stainless steel friction pairs under point contact conditions in a water environment. Characterization was performed using laser confocal scanning microscopy and scanning electron microscopy equipped with energy-dispersive spectroscopy. Results indicate that the friction coefficient remains consistent across different chloride ion concentrations, while the wear volume increases with increasing chloride concentrations. Notably, friction coefficient oscillations are observed in the gross slip regime (GSR). Moreover, the stability of the oxide layer formed in water is compromised, diminishing its protective effect against wear. In the partial slip regime (PSR), friction coefficient oscillations are absent. An oxide layer forms within the wear scar, with significantly fewer cracks compared to those within the oxide layer in the GSR. It is worth noting that in GSR, the friction coefficient oscillates.
PubMed: 38930319
DOI: 10.3390/ma17122950 -
Materials (Basel, Switzerland) Jun 2024Conventional plasma electrolytic oxidation treatments produce oxide coatings with micron-scale discharge pores, resulting in insulation and wear and corrosion resistance...
Conventional plasma electrolytic oxidation treatments produce oxide coatings with micron-scale discharge pores, resulting in insulation and wear and corrosion resistance far below that expected of highly dense AlO coatings. The introduction of cathodic polarization during the plasma electrolytic oxidation process, especially when the applied cathode-to-anode current ratio (Rpn) is greater than 1, triggers a unique plasma discharge phenomenon known as "soft sparking". The soft spark discharge mode significantly improves the densification of the anode ceramic layer and facilitates the formation of the high-temperature α-AlO phase within the coating. Although the soft spark discharge phenomenon has been known for a long time, the growth behavior of the coating under its discharge mode still needs to be studied and improved. In this paper, the growth behavior of the coating before and after soft spark discharge is investigated with the help of the micro-morphology, phase composition and element distribution of a homemade fixture. The results show that the ceramic layer grows mainly along the oxide-electrolyte direction before the soft spark discharge transformation; after the soft spark discharge, the ceramic layer grows along the oxide-substrate direction. It was also unexpectedly found that, under soft spark discharge, the silicon element only exists on the outside of the coating, which is caused by the large size and slow migration of SiO, which can only enter the ceramic layer and participate in the reaction through the discharge channel generated by the strong discharge. In addition, it was also found that the relative phase content of α-AlO in the coating increased from 0.487 to 0.634 after 10 min of rotary spark discharge, which is an increase of 30.2% compared with that before the soft spark discharge transition. On the other hand, the relative phase content of α-AlO in the coating decreased from 0.487 to 0.313 after 20 min of transfer spark discharge, which was a 55.6% decrease compared to that before the soft spark discharge transformation.
PubMed: 38930316
DOI: 10.3390/ma17122947