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Bioengineering (Basel, Switzerland) Jun 2024Magnesium-based multicomponent alloys with different compositions, namely MgAlZnCuMn (Mg60 alloy), MgAlZnCuMn (Mg70 alloy), and MgAlCuMnZn (Mg 80) alloys, were prepared...
Magnesium-based multicomponent alloys with different compositions, namely MgAlZnCuMn (Mg60 alloy), MgAlZnCuMn (Mg70 alloy), and MgAlCuMnZn (Mg 80) alloys, were prepared using the disintegrated melt deposition technique. The DMD technique is a distinctive method that merges the benefits from gravity die casting and spray forming. This approach facilitates high solidification rates, process yields, and reduced metal wastage, resulting in materials with a fine microstructure and minimal porosity. Their potential as biodegradable materials was assessed through corrosion in different simulated body fluids (SBFs), microstructure, and cytotoxicity tests. It was observed that the Mg60 alloy exhibited low corrosion rates (~× 10 mm/year) in all SBF solutions, with a minor amount of corrosive products, and cracks were observed. This can be attributed to the formation of the Mg(AlZn) phase and to its stability due to Mg(OH) film, leading to excellent corrosion resistance when compared to the Mg70 and M80 alloys. Conversely, the Mg80 alloy exhibited high corrosion rates, along with more surface degradation and cracks, due to active intermetallic phases, such as AlMn, AlCuMg, and AlCu phases. The order of corrosion resistance for the Mg alloy was found to be ASS > HBSS > ABP > PBS. Further, in vitro cytotoxicity studies were carried out using MDA-MB-231 tumor cells. By comparing all three alloys, in terms of proliferation and vitality, the Mg80 alloy emerged as a promising material for implants, with potential antitumor activity.
PubMed: 38927857
DOI: 10.3390/bioengineering11060621 -
Scientific Reports Jun 2024This study explores the hot deformation behavior of Al-Zn-Mg-Cu alloy through uniaxial hot compression (200 °C-450°C) using the Gleeble-1500. True stress-strain...
This study explores the hot deformation behavior of Al-Zn-Mg-Cu alloy through uniaxial hot compression (200 °C-450°C) using the Gleeble-1500. True stress-strain curves were corrected, and three models were established: the Arrhenius model, strain compensated (SC) Arrhenius model, and strain compensated recrystallization temperature (RT) segmentation-based (TS-SC) Arrhenius model. Comparative analysis revealed the limited predictive accuracy of the SC Arrhenius model, with a 25.12% average absolute relative error (AARE), while the TS-SC Arrhenius model exhibited a significantly improved to 9.901% AARE. Material parameter calculations displayed variations across the temperature range. The SC Arrhenius model, utilizing an average slope method for parameter computation, failed to consider temperature-induced disparities, limiting its predictive capability. Hot processing map, utilizing the Murty improved Dynamic Materials Model (DMM), indicated optimal conditions for stable forming of the Al-Zn-Mg-Cu alloy. Microstructural analysis revealed MgZn precipitation induced by hot deformation, with crystallographic defects enhancing nucleation rates and precipitate refinement.
PubMed: 38926495
DOI: 10.1038/s41598-024-65669-y -
Scientific Reports Jun 2024Laser powder bed fusion (LPBF) is an additive manufacturing technology with high practical value. In order to improve the quality of the fabricated parts, process...
Laser powder bed fusion (LPBF) is an additive manufacturing technology with high practical value. In order to improve the quality of the fabricated parts, process monitoring has become a crucial solution, offering the potential to ensure manufacturing stability and repeatability. However, a cardinal challenge involves discerning a precise correlation between process characteristics and potential defects. This paper elucidates the integration of an off-axis vision monitoring mechanism via a high-speed camera focused on capturing the single-track melting phenomenon. An innovative image processing method was devised to segment the plume and spatters, while Kalman filter was employed for multi-object tracking of the spatters. The features of both the plume and spatters were extracted, and their relationship with molten states was investigated. Finally, the PSO-XGBoost algorithm was utilized to identify five molten states, achieving an accuracy of 92.16%. The novelty of this approach resides in its unique combination of plume characteristics, spatter features, and computationally efficient machine learning models, which collectively address the challenge of limited field of view prevalent in real production scenarios, thereby enhancing process monitoring efficacy. Relative to existing methodologies, the proposed PSO-XGBoost approach offers heightened accuracy, convenience, and appropriateness for the monitoring of the LPBF process. This work provides an effective and novel approach to monitor the LPBF process and evaluate the part fabrication quality for complex and changeable working conditions.
PubMed: 38926441
DOI: 10.1038/s41598-024-65545-9 -
Nature Communications Jun 2024This report presents liquid metal-based infrared-modulating materials and systems with multiple modes to regulate the infrared reflection. Inspired by the brightness...
This report presents liquid metal-based infrared-modulating materials and systems with multiple modes to regulate the infrared reflection. Inspired by the brightness adjustment in chameleon skin, shape-morphing liquid metal droplets in silicone elastomer (Ecoflex) matrix are used to resemble the dispersed "melanophores". In the system, Ecoflex acts as hormone to drive the deformation of liquid metal droplets. Both total and specular reflectance-based infrared camouflage are achieved. Typically, the total and specular reflectances show change of ~44.8% and 61.2%, respectively, which are among the highest values reported for infrared camouflage. Programmable infrared encoding/decoding is explored by adjusting the concentration of liquid metal and applying areal strains. By introducing alloys with different melting points, temperature-dependent infrared painting/writing can be achieved. Furthermore, the multi-layered structure of infrared-modulating system is designed, where the liquid metal-based infrared modulating materials are integrated with an evaporated metallic film for enhanced performance of such system.
PubMed: 38926423
DOI: 10.1038/s41467-024-49849-y -
Nanomaterials (Basel, Switzerland) Jun 2024Developing cost-effective and highly active electrocatalysts for the oxygen evolution reaction (OER) is crucial for advancing sustainable energy applications....
Developing cost-effective and highly active electrocatalysts for the oxygen evolution reaction (OER) is crucial for advancing sustainable energy applications. High-entropy alloys (HEAs) made from earth-abundant transition metals, thanks to their remarkable stability and electrocatalytic performance, provide a promising alternative to expensive electrocatalysts typically derived from noble metals. While pristine HEA surfaces have been theoretically investigated, and the effect of oxygen coverage on conventional metal electrocatalysts has been examined, the impact of surface oxygen coverage on the electrocatalytic performance of HEAs remains poorly understood. To bridge this gap, we employ density functional theory (DFT) calculations to reconstruct the free energy diagram of OER intermediates on CoFeNiCr HEA surfaces with varying oxygen coverages, evaluating their impact on the rate-limiting step and theoretical overpotential. Our findings reveal that increased oxygen coverage weakens the adsorption of HO* and O*, but not HOO*. As a result, the theoretical overpotential for the OER decreases with higher oxygen coverage, and the rate-limiting step shifts from the third oxidation step (HOO* formation) at low coverage to the first oxidation step (HO* formation) at higher coverage.
PubMed: 38921934
DOI: 10.3390/nano14121058 -
Nanomaterials (Basel, Switzerland) Jun 2024Hydrogen energy, known for its high energy density, environmental friendliness, and renewability, stands out as a promising alternative to fossil fuels. However, its... (Review)
Review
Hydrogen energy, known for its high energy density, environmental friendliness, and renewability, stands out as a promising alternative to fossil fuels. However, its broader application is limited by the challenge of efficient and safe storage. In this context, solid-state hydrogen storage using nanomaterials has emerged as a viable solution to the drawbacks of traditional storage methods. This comprehensive review delves into the recent advancements in nanomaterials for solid-state hydrogen storage, elucidating the fundamental principles and mechanisms, highlighting significant material systems, and exploring the strategies of surface and interface engineering alongside catalytic enhancement. We also address the primary challenges and provide future perspectives on the development of nanomaterial-based hydrogen storage technologies. Key discussions include the role of nanomaterial size effects, surface modifications, nanocomposites, and nanocatalysts in optimizing storage performance.
PubMed: 38921912
DOI: 10.3390/nano14121036 -
Nanomaterials (Basel, Switzerland) Jun 2024The corrosion behavior of 20G and TP347H materials was investigated in molten LiCl-NaCl-KCl salt. The corrosion rates of these materials in molten chloride salt are high...
The corrosion behavior of 20G and TP347H materials was investigated in molten LiCl-NaCl-KCl salt. The corrosion rates of these materials in molten chloride salt are high and are strongly affected by the alloying surface oxide formation. The 20G shows uniform surface corrosion with almost no protective oxide formation on the surface. In contrast, the austenitic steel TP347H exhibits better corrosion resistance in molten chloride salts due to its high Cr content. Owing to the highly corrosive nature of molten chloride salts, the Cl in molten salt could react with oxides and alloy, inducing intergranular corrosion of austenitic steel in molten chloride salt environments.
PubMed: 38921902
DOI: 10.3390/nano14121026 -
Nanomaterials (Basel, Switzerland) Jun 2024The low hardness and poor wear resistance of laser-cladding 316L stainless steel impose significant constraints on its practical applications. In this study, a strategy...
The low hardness and poor wear resistance of laser-cladding 316L stainless steel impose significant constraints on its practical applications. In this study, a strategy for strengthening laser-cladding 316L stainless steel with WMoTaNb refractory high-entropy alloy as a reinforcement material is proposed. The results confirm that the coating primarily comprises a body-centered cubic (BCC) Fe-based solid solution, a network-distributed hexagonal FeX (X = W, Mo, Ta, and Nb) Laves phase, and a diffusely distributed face-centered cubic (FCC) (Ta, Nb)C phase. The Fe-based solid solution distributes along columnar and fine dendrites, while the Laves phase and (Ta, Nb)C phase are in the inter-dendrites. The presence of a significant number of network Laves phases exhibiting high strength and hardness is the primary factor contributing to the enhancement of coating microhardness. The hardness of the composite coating is increased by nearly twice compared to that of the 316L coating, resulting in an improved wear resistance. The present work can shed light on designing and fabricating 316L stainless steel coating with enhanced hardness and wear resistance.
PubMed: 38921892
DOI: 10.3390/nano14121016 -
Journal of Functional Biomaterials Jun 2024In the original publication [...].
In the original publication [...].
PubMed: 38921543
DOI: 10.3390/jfb15060159 -
Journal of Functional Biomaterials Jun 2024With the rising demand for medical implants and the dominance of implant-associated failures including infections, extensive research has been prompted into the...
With the rising demand for medical implants and the dominance of implant-associated failures including infections, extensive research has been prompted into the development of novel biomaterials that can offer desirable characteristics. This study develops and evaluates new titanium-based alloys containing gallium additions with the aim of offering beneficial antibacterial properties while having a reduced stiffness level to minimise the effect of stress shielding when in contact with bone. The focus is on the microstructure, mechanical properties, antimicrobial activity, and cytocompatibility to inform the suitability of the designed alloys as biometals. Novel Ti-33Nb-xGa alloys (x = 3, 5 wt%) were produced via casting followed by homogenisation treatment, where all results were compared to the currently employed alloy Ti-6Al-4V. Optical microscopy, scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS) results depicted a single beta (β) phase microstructure in both Ga-containing alloys, where Ti-33Nb-5Ga was also dominated by dendritic alpha (α) phase grains in a β-phase matrix. EDS analysis indicated that the α-phase dendrites in Ti-33Nb-5Ga were enriched with titanium, while the β-phase was richer in niobium and gallium elements. Mechanical properties were measured using nanoindentation and microhardness methods, where the Young's modulus for Ti-33Nb-3Ga and Ti-33Nb-5Ga was found to be 75.4 ± 2.4 and 67.2 ± 1.6 GPa, respectively, a significant reduction of 37% and 44% with respect to Ti-6Al-4V. This reduction helps address the disproportionate Young's modulus between titanium implant components and cortical bone. Importantly, both alloys successfully achieved superior antimicrobial properties against Gram-negative and Gram-positive bacteria. Antibacterial efficacy was noted at up to 90 ± 5% for the 3 wt% alloy and 95 ± 3% for the 5 wt% alloy. These findings signify a substantial enhancement of the antimicrobial performance when compared to Ti-6Al-4V which exhibited very small rates (up to 6.3 ± 1.5%). No cytotoxicity was observed in hGF cell lines over 24 h. Cell morphology and cytoskeleton distribution appeared to depict typical morphology with a prominent nucleus, elongated fibroblastic spindle-shaped morphology, and F-actin filamentous stress fibres in a well-defined structure of parallel bundles along the cellular axis. The developed alloys in this work have shown very promising results and are suggested to be further examined towards the use of orthopaedic implant components.
PubMed: 38921540
DOI: 10.3390/jfb15060167