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RSC Advances May 2024In this study, polypropylene/halloysite nanotube (PP/HNT) composite separators were prepared by coating HNTs treated with hydrochloric acid (HCl) of different...
In this study, polypropylene/halloysite nanotube (PP/HNT) composite separators were prepared by coating HNTs treated with hydrochloric acid (HCl) of different concentrations on both sides of a PP separator. The effect of HNTs treated with hydrochloric acid (HCl) of different concentrations on the properties of PP/HNT composite separators was investigated. The results indicate that the PP/HNT composite separator exhibits higher electrolyte uptake and wettability than a commercial PP separator, resulting in a better electrochemical performance in Li/LiFePO cells. In particular, the PP/HNTs-1.2 M composite separator with HNTs treated with 1.2 M HCl exhibits the highest electrolyte uptake (384%) and ionic conductivity (1.03 mS cm). The cells assembled with a PP/HNTs-1.2 M composite separator deliver discharge capacities of 166 mA h g (0.5 C) and 131 mA h g (3 C) with attractive cycling performance (87.6% capacity retention after 100 cycles). HNTs treated with HCl of appropriate concentrations can significantly improve the properties of PP/HNT composite separators for application in lithium-ion batteries.
PubMed: 38799222
DOI: 10.1039/d4ra02164a -
Polymers May 2024With the progress of the power grid system, the coverage area of cables is widening, and the problem of cable faults is gradually coming to affect people's daily lives....
With the progress of the power grid system, the coverage area of cables is widening, and the problem of cable faults is gradually coming to affect people's daily lives. While the vast majority of cable faults are caused by the ablation of the cable buffer layer, polypropylene (PP), as a common cable buffer material, has pyrolysis properties that critically impact cable faults. Studying the semiconductive buffer layer of polypropylene (PP) and its pyrolysis properties allows us to obtain a clearer picture of the pyrolysis products formed during PP ablation. This understanding aids in the accurate diagnosis of cable faults and the identification of ablation events. In this study, the effects of temperature and catalyst (H-Zeolite Standard Oil Corporation Of New York (Socony) Mobil-Five (HZSM-5)) content on the PP thermolysis product distribution were studied by using an online tubular pyrolysis furnace-mass spectrometry (MS) experimental platform. The results showed that PP/40% HZSM-5 presented the highest thermolytic efficiency and relative yield of the main products at 400 °C.
PubMed: 38794628
DOI: 10.3390/polym16101435 -
Polymers May 2024Urethane acrylate (UA) was synthesized from various di-polyols, such as poly(tetrahydrofuran) (PTMG, Mn = 1000), poly(ethylene glycol) (PEG, Mn = 1000), and...
Urethane acrylate (UA) was synthesized from various di-polyols, such as poly(tetrahydrofuran) (PTMG, Mn = 1000), poly(ethylene glycol) (PEG, Mn = 1000), and poly(propylene glycol) (PPG, Mn = 1000), for use as a polymer binder for paint. Polymethyl methacrylate (PMMA) and UA were blended to form an acrylic resin with high transmittance and stress-strain curve. When PMMA was blended with UA, a network structure was formed due to physical entanglement between the two polymers, increasing the mechanical properties. UA was synthesized by forming a prepolymer using di-polyol and hexamethylene diisocyanate, which were chain structure monomers, and capping them with 2-hydroxyethyl methacrylate to provide an acryl group. Fourier transform infrared spectroscopy was used to observe the changes in functional groups, and gel permeation chromatography was used to confirm that the three series showed similar molecular weight and PDI values. The yellowing phenomenon that appears mainly in the curing reaction of the polymer binder was solved, and the mechanical properties according to the effects of the polyol used in the main chain were compared. The content of the blended UA was quantified using ultravioletvisible spectroscopy at a wavelength of 370 nm based on 5, 10, 15, and 20 wt%, and the shear strength and tensile strength were evaluated using specimens in a suitable mode. The ratio for producing the polymer binder was optimized. The mechanical properties of the polymer binder with 5-10 wt% UA were improved in all series.
PubMed: 38794611
DOI: 10.3390/polym16101418 -
Polymers May 2024Sound and heat insulation are among the most important concerns in modern life and nonwoven composite structures are highly effective in noise reduction and heat...
Sound and heat insulation are among the most important concerns in modern life and nonwoven composite structures are highly effective in noise reduction and heat insulation. In this study, three layered nonwoven composite structures composed of a recycled polyester (r-Pet)-based thermo-bonded nonwoven outer layer and meltblown nonwovens from Polypropylene (PP) and Polybutylene terephthalate (PBT) as inner layers were formed to provide heat and sound insulation. Fiber fineness and cross-section of the thermo-bonded outer layer, fiber type (PP/PBT), areal weight (100/200 g/m) and process conditions (calendared/non-calendared) of the meltblown inner layer were changed systematically and the influence of these independent variables on thickness, bulk density, air permeability, sound absorption coefficient and thermal resistance of composite structures were analyzed statistically by using Design Expert 13 software. Additionally, the results were compared with composite structures including an electrospun nanofiber web inner layer and with structures without an inner layer. It was concluded that comparable or even better sound absorption values were achieved with the developed nonwoven composites containing meltblown layers compared to nanofiber-included composites and the materials in previous studies.
PubMed: 38794584
DOI: 10.3390/polym16101391 -
Polymers May 2024Polypropylene-based aerogels with high surface area have been developed for the first time. By chemical crosslinking of polypropylene with oligomeric capped-end amino...
Polypropylene-based aerogels with high surface area have been developed for the first time. By chemical crosslinking of polypropylene with oligomeric capped-end amino compounds, followed by dissolution, thermally induced phase separation, and the supercritical CO drying process or freeze-drying method, the aerogels exhibit high specific surface areas up to 200 m/g. Moreover, the silica-cage multi-amino compound was utilized in a similar vein for forming hybrid polypropylene aerogels. According to the SEM, the developed polypropylene-based aerogels exhibit highly porous morphology with micro-nanoscale structural features that can be controlled by processing conditions. Our simple and inexpensive synthetic strategy results in a low-cost, chemically resistant, and highly porous material that can be tailored according to end-use applications.
PubMed: 38794575
DOI: 10.3390/polym16101382 -
Polymers May 2024The effect of amphiphilic block copolymer polyethylene glycol (PEG)-polypropylene glycol (PPG)-PEG concentration in the polyphenylsulfone (PPSU) casting solution and...
The effect of amphiphilic block copolymer polyethylene glycol (PEG)-polypropylene glycol (PPG)-PEG concentration in the polyphenylsulfone (PPSU) casting solution and coagulation bath temperature (CBT) on the structure, separation, and antifouling performance of PPSU ultrafiltration membranes was studied for the first time. According to the phase diagram obtained, PPSU/PEG-PPG-PEG/N-methyl-2-pyrrolidone (NMP) systems are characterized by a narrow miscibility gap. It was found that 20 wt.% PPSU solutions in NMP with the addition of 5-15 wt.% of PEG-PPG-PEG block copolymer feature upper critical solution temperature, gel point, and lower critical solution temperature. Membrane composition and structure were studied by Fourier-transform infrared spectroscopy, scanning electron and atomic force microscopies, and water contact angle measurements. The addition of PEG-PPG-PPG to the PPSU casting solution was found to increase the hydrophilicity of the membrane surface (water contact angle decreased from 78° for the reference PPSU membrane down to 50° for 20 wt.%PPSU/15 wt.% PEG-PPG-PEG membrane). It was revealed that the pure water flux increased with the rise of CBT from 18-20 L·m·h for the reference PPSU membrane up to 38-140 L·m·h for 20 wt.% PPSU/10-15 wt.% PEG-PPG-PEG membranes. However, the opposite trend was observed for 20 wt.% PPSU/5-7 wt.% PEG-PPG-PEG membranes: pure water flux decreased with an increase in CBT. This is due to the differences in the mechanism of phase separation (non-solvent-induced phase separation (NIPS) or a combination of NIPS and temperature-induced phase separation (TIPS)). It was shown that 20 wt.% PPSU/10 wt.% PEG-PPG-PEG membranes were characterized by significantly higher antifouling performance (FRR-81-89%, DR-26-32%, DR-10-20%, DT-33-45%) during the ultrafiltration of bovine serum albumin solutions compared to the reference PPSU membrane prepared at different CBTs (FRR-29-38%, DR-6-14%, DR-74-89%, DT-88-94%).
PubMed: 38794542
DOI: 10.3390/polym16101349 -
Polymers May 2024The scope of this work is the development of a method to estimate the temperature and shear rate-dependent viscosity of mixtures composed of two polymers. The viscosity...
The scope of this work is the development of a method to estimate the temperature and shear rate-dependent viscosity of mixtures composed of two polymers. The viscosity curve of polymer mixtures is crucial for the modeling and optimization of extrusion-based recycling, which is the most efficient way to recycle polymeric materials. The modeling and simulation of screw extruders requires detailed knowledge of the properties of the processed material, such as the thermodynamic properties, the density, and the rheological behavior. These properties are widely known for pure materials; however, the incorporation of impurities, like other polymers in recycled materials, alters the properties. In this work, miscible, immiscible, and compatibilized immiscible polymer mixtures are considered. A new method based on shear stress is proposed and compared to the shear rate-based method. Several mixing rules are evaluated for their accuracy in predicting mixture viscosity. The developed methods allow the prediction of the viscosity of a compatibilized immiscible mixture with deviations below 5% and that of miscible polymer mixtures with deviations below 3.5%.
PubMed: 38794539
DOI: 10.3390/polym16101339 -
Polymers May 2024The application of continuous glass fiber-reinforced polypropylene thermoplastic composites (GF/PP) is limited due to the inadequate flame retardancy of the...
The application of continuous glass fiber-reinforced polypropylene thermoplastic composites (GF/PP) is limited due to the inadequate flame retardancy of the polypropylene (PP) matrix. Apart from altering the composition of the flame retardants, the distribution modes of flame retardants also impact material performance. In this study, an alternative approach involving non-uniform distribution is proposed, namely, dispersed distribution, in which non-flame-retardant-content layers (NFRLs) and/or low-flame-retardant-content layers (LFRLs) are dispersed among high-flame-retardant-content layers (HFRLs). The mechanical, flame retardant and dielectric properties of GF/PP with intumescent flame retardant (IFR/GF/PP) are investigated comparatively under uniform, gradient, and dispersed distributions of the flame retardants. The results demonstrate that non-uniform distribution exhibits superior flame retardant performance compared to uniform distribution. Dispersed distribution enables IFR/GF/PP to attain enhanced mechanical properties and reduced dielectric constants while maintaining excellent flame-retardant properties.
PubMed: 38794533
DOI: 10.3390/polym16101341 -
Polymers May 2024The flammability properties of polymers and polymeric composites play an important role in ensuring the safety of humans and the environment; moreover, flame-retardant...
The flammability properties of polymers and polymeric composites play an important role in ensuring the safety of humans and the environment; moreover, flame-retardant materials ensure a greater number of applications. In the present study, we report the obtaining of polypropylene (PP) composites contain a mixture of two green flame retardants, lignin and clinoptilolite, by melt extrusion. These additives are abundantly found in nature. Fourier transform infrared (FT-IR), thermogravimetric analysis (TGA), mechanical properties, scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDS), cone calorimetry, UL-94, and carbonized residues analysis were carried out. TGA analysis shows that PPGFR-10 and PPGFR-20 compounds presented better thermal stability with respect to PP without flame retardants. The conical calorimetric evaluation of the composites showed that PPGFR-10 and PPGFR-20 presented decreases in peak heat release rates (HRRs) of 9.75% and 11.88%, respectively. The flammability of the composites was evaluated with the UL-94 standard, and only the PPGFR-20 composite presented the V-0 and 5VB classification, which indicates good flame-retardant properties. Additives in the polymer matrix showed good dispersion with few agglomerates. The PPGFR-20 composite showed an FRI value of 1.15, higher percentage of carbonized residues, and UL-94 V-0 and 5VB rating, suggesting some kind of synergy between lignin and clinoptilolite, but only at high flame-retardant concentrations.
PubMed: 38794510
DOI: 10.3390/polym16101317 -
Polymers May 2024This paper presents the results of investigations into the pyrolysis of waste polypropylene in a laboratory fixed-bed batch reactor. The experiments were designed and...
This paper presents the results of investigations into the pyrolysis of waste polypropylene in a laboratory fixed-bed batch reactor. The experiments were designed and verified in such a way as to allow the application of the response surface methodology (RSM) in the development of an empirical mathematical model that quantifies the impacts mentioned above. The influence of the mass of the raw material (50, 100, and 150 g) together with the reactor temperature (450, 475, and 500 °C) and the reaction time (45, 50 and 75 min) was examined. It has been shown that the mass of the raw material, i.e., the filling volume of the reactor, has a significant influence on the pyrolysis oil yield. This influence exceeds the influence of reactor temperature and reaction time. This was explained by observing the temperature change inside the reactor at three different spots at the bottom, middle, and top of the reactor. The recorded temperature diagrams show that, with greater masses of feedstock, local overheating occurs in the middle part of the reactor, which leads to the overcracking of volatile products and, from there, to an increased formation of non-condensable gases, i.e., a reduced yield of pyrolytic oil.
PubMed: 38794495
DOI: 10.3390/polym16101302